Features and working of a router kit

The kit forms an amalgamation of the different types of routers. In a plunge based router, the motor is turned on first and then the cutting bit is brought into contact with the work surface, while in the fixed base router, the cut depth is predetermined prior to the routing. A D-handle router has a cylindrical body, housing the motor, which tapers towards the collet, which is the hexagonal holder holding the bit in a firm grip. This collet can be opened with a wrench to remove or replace bits, which are supported on a circular base plate.

The tool uses approximately a 5.7 to 12 amp motor that generates an output speed of around 8000 to 35,000 revolutions per minute (rpm). Most of the tools have a variable speed feature that enables the user to change the speed depending on the specific application. A soft-start facility prevents the torque from rising rapidly during startup, which could cause the tool to jerk and thus mar the surface being worked upon. The constant response circuitry keeps the speed of the tool constant, even under high intensity tasks and avoids overload. A quick clamp feature enables the motor to be shifted from one base to another easily. A motor latch enables quick release of the motor. Accuracy is further enhanced through a one-piece armature shaft and a long bit shank capacity.

An efficient bit depth adjustment feature enables the bit depth to be adjusted both at the micro and macro Level. Depending on the application, a variety of bits can be used. Broadly, these bits are grouped into two categories; high-speed bits and carbide tipped bits. Within these two categories, there are three types; edge bits, non-edge bits, and non-kickback bits. Edge bits, having a wheel bearing structure forming a Fence against the work surface, are used for edge molding. Non-edge bits have a stand-alone fence linked to either the router or the work piece. Anti-kickback bits have a padding under the edge to prevent deep entry into the work piece and thus avoid kickbacks. Bit shank diameters vary between half inch, 12 mm, 10 mm, 3/8 inch, 8 mm, quarter inch, and 6 mm.   

What to look for in a router kit

A precision centering device is useful to enhance accuracy by holding the bit rigidly along the cutting line, especially in cases of jigs, dovetails, and templates. Generally, palm grip routers as well as some of the other routers have a soft grip, with an ergonomic design to increase the comfort level of the user.  Sometimes, palm grip routers have finger supports to ensure better stability and handling. A macro height lever enables coarse adjustments. Most of the moving parts of the tool have ball bearings to prevent wear and tear due to friction. An auto spindle lock coupled with overhead collet access enables the user to change bits without dislocating the motor. A side-handle grip can convert a fixed base router into a D-handle router.

Fixed base routers have a sturdy aluminum body to combine durability with lighter weight. As with any cutting tool, there is bound to be a certain amount of dust generated. Most tools have an integrated dust collection feature which keeps the environment clean for the user and also prevents the internal parts of the tool from getting clogged due to entry of dust.

Some reputed manufacturers of Router kits include Bosch, Dewalt, Dremel, Makita, Milwaukee, and Porter-Cable. 

Discuss this article on the forums. (0 posts) 

TrackBack URI for this entry

Comments (0)

Subscribe to this comment's feed

Write comment

Name

Email

Website

Title

Comment

smaller | bigger

Subscribe via email (Registered users only)

I have read and agree to the Terms of Usage.

Add Comment

---

If you enjoyed this article, please submit it to one of the following social bookmarking sites!